At the heart of Charlton, where logistics and innovation meet, stands the newly crafted Bradnams Distribution Hub. This isn't just another warehouse. It’s built for precision, equipped to shield valuable aluminium inventory under a reliable industrial-grade roof. When Bradnams, known for high-quality window manufacturing, needed a trusted roofing solution, the stakes were high. Their facility required more than just shelter; it needed consistent performance in tough Queensland conditions.
The challenge was straightforward in theory but difficult in practice: construct a 7,500m² roof capable of holding up against the region’s strong winds and frequent downpours. The roofing system had to offer long-term resilience, all while keeping Bradnams’ operations running smoothly. Bringing in our team, along with trusted collaboration from GFG Projects, we set out to deliver a solution that delivered both durability and minimal disruption to the site.
Identifying the Roofing Challenge
Charlton’s weather doesn't make things easy. The facility stands in one of Queensland’s wind-prone zones, where sudden gusts and heavy rain can put enormous stress on building structures. Any roof installed here would need to rise to the occasion. For Bradnams, extra care had to be taken. The site stores and handles substantial amounts of aluminium stock, meaning the roof had to offer more than basic protection. It needed to manage stormwater efficiently while holding structural strength over years of exposure.
On top of environmental demands, the structure’s complexity added further layers to the challenge. Bradnams needed:
1. A roofing system that could handle the weight and size of large quantities of inventory.
2. Flexibility in its layout to work around architectural features already in place.
3. Clean integration with the existing building to avoid interrupting ongoing warehouse operations.
To meet these needs, we worked closely with GFG Projects. Their construction expertise played a major part in piecing together the right plan. Early in the process, we prioritised portal flashing approvals and considered every lift sequence carefully. This forward thinking allowed for smooth installation later on and helped us work efficiently within the operational schedule of the facility.
Planning for worst-case weather, drainage, impact loads, and installation logistics meant no corners could be cut. Every element was assessed with practical performance and compliance in mind. Our aim was clear from day one: deliver a dependable roof built to hold up to Queensland’s worst, while maintaining a working environment that didn’t skip a beat.
Engineering a High-Strength Solution
There’s no shortcut when it comes to industrial roofing for facilities like Bradnams’. Strength, in this case, needed to be backed by smart engineering and materials built to last under pressure. We started with a foundation of high-strength steel, chosen for its reputable resilience against Australia’s changing climate conditions. It’s tough, stable, and able to maintain its performance through a mix of heat, wind, and rainfall.
The roofing system design took regional weather into account from the outset. High-speed winds required dedicated uplift resistance. This was tackled by incorporating aerodynamic contours into the build, making sure wind loads were effectively managed without compromising the structure's stability. In every fix and fastener, our focus stayed on performance longevity.
Rain management was equally important. Any roof operating over aluminium inventory in Queensland has to account for drainage. Water build-up would not only compromise the roof itself but could risk damage to vital stock. To avoid this, we introduced sloped panels and integrated water run-offs, all calculated to shift rainfall away quickly and efficiently.
We made sure every construction step aligned with Queensland’s building code standards. This included bracing, joint connection detailing, and load compliance in line with AS/NZS requirements. Every aspect of the installation reflected the need for safety, structural integrity, and ease of long-term maintenance.
The combination of experienced hands, heavy-duty materials, site-specific engineering, and compliance oversight ensured we delivered a completed roofing system that met every mark.
Efficient Project Management
Good construction doesn't happen without strong project management. For Bradnams’ distribution hub in Charlton, smooth delivery was as important as structural integrity. From day one, early preparation set the tone. One of the first items on our checklist was securing flashing detail approvals, which helped us lock in the design scope before on-site activities began.
Once the technical methods were lined up, lift sequencing took precedence. Coordinating crane lifts under changing weather meant timely planning and flexibility. Every section installed had to be aligned with live warehouse operations, ensuring forklifts, deliveries, and daily tasks could continue uninterrupted. Maintained communication with Bradnams’ team helped us avoid site clashes or delays.
Working alongside GFG Projects brought added value. Their ability to track and manage on-site activity streamlined our roofing schedules. They brought in clear timelines and responsive feedback processes that saved both time and impact to the warehouse. Admin and procurement lines ran parallel with installation, reducing downtime for equipment and materials.
By executing the project in this way, we were able to complete the roofing system without exceeding timeline expectations or interfering with Bradnams’ key distribution activities.
Outcomes and Benefits
Once construction wrapped up, we were able to fully assess the results. The 7,500m² roofing system provided Bradnams with a reliable top layer of protection for their aluminium products. Designed to keep out Queensland’s toughest elements, it now delivers consistent visual and functional performance.
Operational efficiency has also seen a lift. Internally, the warehouse benefits from more stable temperature conditions and no water ingress. These adjustments make a difference to ongoing product quality and the control Bradnams have over their stored assets.
The solution’s long-term benefits extend to reduced maintenance schedules due to efficient drainage and smart material use. Safety, too, has been improved. The structure offers improved walkability where needed, fit for future inspections or minor works.
Perhaps the biggest takeaway from this job is the strength of communication across the board. Having the right team in place, with aligned goals and open dialogue, was key. Success here wasn’t just about the end result, it was about how we achieved it with minimal fuss, full compliance, and trusted expertise under pressure.
How Our Solutions Can Benefit Your Next Project
Every industrial site has its own roofing demands, and Bradnams’ project in Charlton is a strong example of how we adapt to meet them. Our approach is practical, focused, and guided by years of hands-on experience installing industrial-grade solutions across Queensland.
At Haggarty Roofing Pty Ltd, we bring proven systems to the table. By focusing on Queensland-tested systems, we help protect facilities from the impacts of wind, water intrusion, and thermal extremes. Our material insight, along with clean coordination of trade partners like GFG Projects, helps us deliver value with efficiency in mind.
We pay attention to the early details, apply practical implementation strategies, and keep ultimate protection as our driving goal. Whether you’re operating a warehouse, manufacturing plant, or distribution centre, our team is ready to bring these solutions to your next roofing requirement.
Let’s build something strong and reliable, just like we did at Bradnams in Charlton.
For a streamlined approach to industrial roofing that works with your operational schedule and safeguards valuable inventory, explore our experience in Charlton warehouse roofing. Haggarty Roofing Pty Ltd offers proven, Queensland-tested systems built for durability, drainage performance, and weather resistance. Let us help you plan your next project with smart, long-lasting solutions backed by expert planning.