When Hillmans Transport needed a substantial roofing upgrade for their Charlton facility, timing was everything. Logistics doesn’t stop, and neither do we. The challenge was clear: install a 5,000m² roof without disrupting the constant movement of freight trucks. This meant coordinating every step to ensure freight operations continued smoothly while transforming their roof with durable and low-maintenance materials.
The project wasn’t just about laying down a new roof. It required strategic planning and a deep understanding of industrial needs. By partnering with GFG Projects, we embraced the challenge and executed a plan that kept freight on the move. Balancing construction timelines and daily operations was key in delivering a Queensland-tested solution with minimal disruption.
The Project Scope
The condition of the existing roof at Hillmans Transport’s Charlton site had started to impact performance. Queensland’s heat, strong winds, and storm season had taken their toll. While the structure remained operational, visible wear signalled the need for immediate replacement to avoid future risks and higher maintenance costs.
The new roofing system needed more than resilience. It had to be practical and tailored to the daily activity of a logistics hub. Key project requirements included:
- Durability and low maintenance: The new materials had to withstand Queensland’s heat and heavy rain while requiring minimal servicing.
- Operational continuity: Freight movements couldn’t be paused. Every part of the installation was reviewed for its impact on operations.
- Partnership with GFG Projects: Their knowledge and on-ground coordination ensured timelines and technical approaches met real operational needs.
Together, we refined the plan using industrial-grade solutions suitable for high-traffic sites and variable weather conditions. With clear priorities and experienced hands on the ground, we set up a plan to deliver a strong, reliable roof ready for long-term use.
Implementation Strategy
Executing work over an active logistics facility always calls for precision. Every truck, every delivery point, every piece of machinery had to be considered. Our strategy focused on ensuring all activities operated smoothly while still working within a set timeframe.
1. Scheduling Precision
Installation timelines were broken down and mapped against the facility’s freight schedule. We spaced out the work over phases that wrapped around Hillmans’ operating windows. Working with their staff, we helped coordinate deliveries around quieter periods of activity to avoid service clashes.
2. Staging Areas
To prevent congestion, tools and materials were stored away from operational lanes. Designated areas kept loading points and truck access completely independent of the construction work.
3. Material Selection
Queensland weather required a roofing system that could hold up across the seasons. We selected corrosion-resistant materials with a low maintenance load. This made future management easier and decreased the risk of ongoing repairs. The outcome was a clean finish that also ticked important long-term cost boxes.
This kind of coordination demands a detailed look at every step. We built the schedule around Hillmans Transport rather than the other way around. The smooth flow of goods never stopped, and by building around their needs instead of forcing detours or downtime, we could move the project forward without interruptions.
Technical Execution
Delivering any roofing system is part materials, part fitting, and part building compliance. With our team on-site, we ensured every technical detail followed Australian standards while also being practical, durable, and safe.
- Adherence to Standards
All work followed current Australian building codes and safety procedures. From overall structure to drainage capacity, every part of this roof was planned to comply with local regulations.
- Advanced Techniques
Drainage and water sealing were essential aspects of the execution. Proper falls were introduced to guide runoff during storms, supported by consistent water-sealing applications. With Queensland’s frequent downpours, proper water management was a top focus.
- Technical Oversight
Our team of qualified professionals assessed every part of the system regularly. Each section met quality markers before progressing to the next, preventing rework or risks at any point.
The full replacement was wrapped around safety inspections and structural approvals. With strong technical control and a focus on best practices, we created a result that Hillmans Transport could count on for long-term security.
Results and Benefits
The completed roof brought immediate impact without any compromise to Hillmans Transport's logistics. The transition between the old and new system was achieved while maintaining day-to-day freight operations.
Immediate results:
- Operational Efficiency
From suppliers to dispatch routes, freight kept moving without delays. Hillmans did not need to pause or rework their schedules at any point during construction.
- Safety Compliance
All updated sections met modern building and safety standards. The site operated under full compliance, allowing continued use without additional inspection delays or penalties.
Long-term performance:
- Durability
The installed system features robust design and performance attributes, protecting the facility from heat, water ingress, and material fatigue.
- Maintenance Reduction
The selected materials and installation methods were specifically chosen to lower service tasks and costs. This allows Hillmans Transport to focus its time and budget on operational needs instead of ongoing roof issues.
Client feedback from Hillmans Transport reflected full confidence in the delivery. Their expectations were met across operational timelines, structural improvement, and long-term application. From their perspective, the collaboration delivered both a functional outcome and a seamless process.
Ensuring Your Facility's Success with Haggarty Roofing Pty Ltd
This project delivered a roofing solution matched to the pace and needs of an active logistics centre. It required practical planning, strong communication, and proven trade skills to work around daily movements without interruption.
At Haggarty Roofing Pty Ltd, we approach every facility with this level of practical detail and technical control. We know what industrial sites need and build with longevity in mind. We don’t just install materials. We apply Queensland-tested systems using a proven methodology tailored to your environment.
Our work at Hillmans Transport shows how a detailed, professional installation can happen with full coordination and without halting freight schedules. From initial inspection through to final compliance checks, our team brought together the right technical oversight and practical implementation to suit the job.
If you're planning an upgrade or need a solution that won't disrupt your logistics, see how we support commercial roofing in Brisbane with efficient, Queensland-tested systems. Contact us today to see how we deliver projects that meet safety standards while keeping your operations running without a hitch.